Small tex­ti­le recy­clers face a tough chall­enge: gro­wing pres­su­re to sort accu­ra­te­ly — while working with limi­t­ed space, staff, and capital.

For many, inves­t­ing in a full-blown auto­ma­ted sort­ing line just isn’t rea­li­stic. Yet manu­al sort­ing is slow, error-pro­­ne, and hard to scale.

So, what’s the alternative?

Let’s look at how smart recy­clers are sol­ving this with mini­mal equip­ment and zero labs.

Manual Sorting Works – Until It Doesn’t

In many smal­ler faci­li­ties, workers iden­ti­fy mate­ri­als by hand and feel. An expe­ri­en­ced sor­ter might distin­gu­ish cot­ton from poly­es­ter. But:

  • What about vis­co­se vs. polyester?
  • What if the fabric is dyed, blen­ded, or coated?
  • And what hap­pens when that expe­ri­en­ced sor­ter retires?

Even small incon­sis­ten­ci­es in sort­ing can dra­sti­cal­ly impact the value of your final output.

Lab Testing? Too Slow, Too Expensive

Some recy­clers try to out­sour­ce test­ing to veri­fy mate­ri­als — espe­ci­al­ly for blends or nylon types. But that means:

  • Long delays bet­ween coll­ec­tion and processing
  • Extra cos­ts per sample
  • No real-time feed­back at the sort­ing line

Enter NIR Scanning — No Lab, No Delay

Near-Infrared (NIR) spec­tro­sco­py has been used in indus­tri­al recy­cling for years. But until recent­ly, it was lar­ge, expen­si­ve, and lab-based.

Now? That’s changed.

With mobi­le NIR scan­ners like the tri­na­miX PAL One, recy­clers can:

  • Scan tex­ti­les direct­ly at the sort­ing station
  • See instant, color-coded results
  • Detect cot­ton, poly­es­ter, vis­co­se, poly­ami­de, wool, blends and more — with high accuracy
Integrierte Tischlösung für trinamiX Spektrometer. Ermöglicht schnellees, farbkodiertes Sortieren von Textilien.

Start Small, Sort Smarter

One of the big­gest advan­ta­ges? You don’t need to com­mit to a lar­ge system.

Start with a hand­held scan­ner and one appli­ca­ti­on licen­se (e.g., tex­ti­le iden­ti­fi­ca­ti­on). Later, add upgrades like:

  • Fast sort­ing mode
  • Wool or Nylon 6/6.6 detection
  • Table inte­gra­ti­on for semi-auto­­ma­­ted sorting

It’s an approach that matches your sca­le — and grows when you do.

Case Snapshot: A 3-Person Operation in Spain

One recy­cling start­up near Valen­cia coll­ects and pro­ces­ses used clot­hing. Their chall­enge: iden­ti­fy­ing mixed mate­ri­als quick­ly, wit­hout trai­ned staff.

They adopted a tri­na­miX scan­ner with a basic tex­ti­le licen­se and trai­ned workers in under 30 minu­tes. Result: fas­ter through­put, bet­ter bale qua­li­ty, and fewer mistakes.

They’ve sin­ce added a wool detec­tion app for their win­ter­wear stream — and are now explo­ring a sort­ing table setup.

Ready to Explore the Technology?

If you’­re sort­ing tex­ti­les manu­al­ly and want to moder­ni­ze wit­hout going “all in” — this is worth a clo­ser look.

👉 Explo­re the tri­na­miX tex­ti­le scan­ner solution.
👉 Want to see how this approach looks in prac­ti­ce? Explo­re the solu­ti­on here.
👉 Check out the tri­na­miX tex­ti­le scan­ner available with 1-, 3-, or 5-year licenses.

About us – Solid Scanner

Let’s take respon­si­bi­li­ty and recy­cle more pla­s­tics – ask us for sui­ta­ble solu­ti­ons. Our port­fo­lio includes solu­ti­ons ran­ging from small, por­ta­ble solu­ti­ons to indi­vi­du­al solu­ti­ons based on hyper­spec­tral came­ra sys­tems for simp­le, auto­ma­ted iden­ti­fi­ca­ti­on of pla­s­tics in the sort­ing pro­cess and for inline pro­cess con­trol, e.g. for homogeneity.

About trinamiX – the sensor technology company

tri­na­miX GmbH, based in Lud­wigs­ha­fen, was foun­ded in 2015 as a whol­ly owned sub­si­dia­ry of BASF SE. As a start-up within the com­pa­ny, it is not only ope­ra­tio­nal­ly inde­pen­dent, but also has uni­que access to the exper­ti­se and expe­ri­ence of the enti­re BASF Group. Its patent-pen­­ding tech­no­lo­gies enable peo­p­le and machi­nes to cap­tu­re the hid­den and invi­si­ble world around them to make bet­ter decis­i­ons and increase safety.